Friday, April 1, 2011

Dyestuff Industry In India And China

Of pigments for color and organic world demand in 2008 to touch 10.6 billion dollars

According to a study on color and organic pigments, organic colourants (color and organic pigments) form around the world demand in 2008 to 4.9 percent in 2003, annual growth is estimated at $ 10.6 billion.

Typically, the dyestuff industry three sub-sectors, namely, color pigment, and intermediates are involved. Dye intermediate petroleum products, dyes and pigments in the downstream ends are processed further. These textiles, plastics, paints, paper and printing ink, leather key source of such major industries, packaging, etc. area

Colors of the leading players

Textile dyes has been used since the Bronze Age. He also set up a prototype 21st century specialty chemicals market. Three large ie DyStar, Ciba Specialty Chemicals and Clariant dye manufacturers are leaders in the market. The biggest, DyStar, 1990 in the decade some of Europe's leading textile dye businesses was established in a series of mergers. Greater efficiency and cost burden worldwide, Asian manufacturers by an immediate increase fueled, the shifted objects dyestuff chemistries. Regulatory barriers prevent almost fundamental to the progress of the opening of new dyestuffs. Despite the DyStar, Ciba Specialty Chemicals and Clariant's innovative products and new chemistry has increased in the past 10 years and reactive dye dispersant being set to suffer as well as sulfur dye in large dyestuffs.

In 2001, the largest private company in the production colourant market share (23%) DyStar, (14%) Ciba, Clariant (7%), Yorkshire (5%) group, Japanese (5%) and other traditional groups (3%) were. And various dyestuff manufacturers include the largest group at 43%.

Development of the dyestuff manufacturers and wholesalers to keep at bay the Asian one way, he says, comes straight out specialty chemicals strategy through collaborative work with customers to differentiate product offerings and a premium price for specific products charge that gives a perfect solution. It is an effective way, provided that these suppliers China, India, Pakistan and Brazil as well as U.S. and Europe, production and textile manufacturers for most of the same quality and product performance worldwide maintain objective.

40-30 of Europe's overcapacity problem facing Asia, especially China, has a percentage of the market. But experts believe that low-cost Asian manufacturers, producing a limited number of basic dyestuffs. Most of the sector experts believe that growth is innovation and differentiation. However, the market for 180,000 tons per year worldwide spread of colors, specialty colors consist of only about 5,000 tons.

DyStar is a leading manufacturer of reactive dyes, which have been developed over 50 years ago ICI. DyStar recently was purchased by Platinum Equity, the dyes business over the original ICI Bayer BASF, and Hoechst have made the people as well. DyStar polyesters has developed the deep shade. New chemistries thiophene-based azo dyes, including azo and anthraquinone dyes, staining to control emerges. DyStar benzodifuranone too heavy to red color developed. The modified azo dyes to keep its performance when implemented with a new detergent. The company also set up confidentiality agreements with leading detergent manufacturers to test new detergent chemicals and dyes needed reformulation is not consistent. It fluoroaromatic Levafix CA reactive dyes have increased the number of reactive groups. The company also for improving the lightfastness of dye chromophore or color component is on strengthening the work.

Indanthren Deep Red C + FR,, recently, DyStar cellulosic fibers made red the new heavy shades of red Bordeaux, continuous and yarn dyeing units suitable for dyeing cellulosics as well as for the medium to A new feature dye cellulosic / polyamide blends. The classic cold pad batch dyeing DyStar Textilfarben GmbH has launched the process (CPB). Cold pad batch major developments in technology have been introduced in 1957 and still running:

D-Dosing pump (Hoechst)

- The introduction of sodium silicate as fixing alkali (Hoechst)

- Development of microwave ovens and laboratory assessment method (Hoechst)

- Pad liquor stability practical terms (Hoechst) under the mathematical resolution ---
Optidye CR (DyStar)

Development of free alkali silicate systems (DyStar) of -

China dyestuffs industry

In the first half of 2005, China Organic Pigment production increased 4 percent and 11 percent of a dye obtained. A report that China's demand for dyes and pigments in the year 12 per cent in 2008 and the production of dyes and pigments is expected to rise 13 percent by 2008 will increase annually.

According to statistics, in 2004, China dyeing materials and pigments production volume reached 598.3 thousand tons and 143.6 thousand tons, 13.3 and 10.4 per cent over the last year that increments. Total import and export of pigments for coloring materials and 291 200 tonnes and was estimated at 138.8 thousand tons; the same time, increasing 16.15 percent and 10.64 last year. Therefore, for China a major producer, consumer and materials, pigments and dyeing auxiliary dyeing developed dealer.

Bangladesh China becomes top importer

July-September 2005 from Bangladesh and China imported 3.73 billion colors (57.5 million) from India 2530000000 Taka (38.9 million) worth Taka against chemical (combined) during the.

DyStar expanded China facility

Recently a new textile dyes DyStar feature of a million to around 55 U.S. dollars in China to expand its production base and increased market focus on this important step has announced to invest in Nanjing. Located approximately 300 kilometers north west of Shanghai, Nanjing Jiangsu Province, is the capital of an important area for textile production. The DyStar Wuxi, where production capacity was tripled last year, with Qingdao in China will be the third production unit. The new production site in China will increase their growth. Strengthen their international competitiveness as well as it will boost market leadership. This investment is a clear sign that DyStar to your core business continues to invest in the textile industry in the long run will remain a reliable partner.

New production complex in Nanjing, DyStar cellulosic and synthetic fibers will produce the colors. Flexibility built into other colors and in line with the requirements of the building will allow expansion of infrastructure. That means DyStar growing demand in China will be able to respond quickly. The first plant is scheduled to inaugurate the first half of 2006.

The Indian dyestuff industry

Textile dyestuff industry in India to produce the majority of their supplies. Dyes and pigments from India exports large amounts of the Europe, Southeast Asia and Taiwan are in the textile industry.

Currently, the Indian dyestuff industry completely self-produced products is dependent on the local level. India currently produces all kinds of synthetic dyes and intermediates and their strong natural dyestuff market holds. India dyestuffs and dye intermediates has come as a global supplier of reactive, acid, vat and direct dyes mainly. Indian dyestuff products about 6 percent of world production is a part.

Structure of dyestuff industry in India

The Indian dyestuff industry has been going on for nearly 40 years in existence, some multinational companies established independence during dyestuff units. Like other chemical industry, dyestuff industry is widely spread. Industry some manufacturers in the organized sector (about 50 units) and small producers to co-exist in a large informal sector (around 1,000 units) number is working.

These units spread west (Maharashtra and Gujarat) accounting for 90 per cent to the field is slanted. In fact, about 80 percent of the total capacity of Gujarat, where about 750 units is in the state.

There dyestuff industry during the last decade has been a major development. The small scale units and export opportunities the United States and Europe (due to implementation of strict pollution control standards) arising from the closure of several units in countries such as government concessions to (excise duty and tax concessions) is due to . Duty concessions, small-scale was somewhat larger ones have become uncompetitive producers provided. Market price competition was strong in the lower areas. Duties of the liberalization of the economy and cut massive decline has little margin for producers. Due to environmental causes closure of many small scale units in Gujarat organized sector players have also helped to move forward.

Dyes and organic now being produced in India (both organized and unorganized) pigments over six hundred varieties. But per capita consumption of dyestuffs is lower than the world average. Soluble dyes and are basically applied to textile products. Pigments, on the other hand, are insoluble and paint are the main sources of such products.

During the past few years, the dyestuff industry rapidly changing international forum upshots was overwhelmed by a series. dyestuffs for the textile industry is the largest market. Polyester cotton in global markets hold positive demand for certain types of dyestuffs has created. In addition, polyamides, acrylics, cellulose and the demand for wool has been close to stable. Discrepancy in the regional growth rate of textile products also affect demand. Asian region, the highest growth in textile production, North America, Latin America and Western Europe has seen since. The global textile industry to Asia shows changes. Followed by Asia in terms of volume and value both dyestuff production provides about 42 percent of the global production, with 24 percent of the U.S. and Europe is next with around 22 percent. Based on polyester and cotton fabric due to the widespread use, there is a change in the direction of reactive dyes, cotton-based fabrics have been applied, and the colors used in polyester disperses. These two colors is the pioneer in all three regional global markets Asia, in particular. In addition, regional growth patterns and changes in the global textile applications in industry capacity over the amount of dyestuff.

Within India, pigments industry leading manufacturers paint chemicals and dyestuff industry in terms of stock market key players Atul, Clariant India, Dystar, Ciba Specialities and IDI while Sudarshan chemicals are. Indian companies together account for 6 per cent of world production.

About 80 percent of dyestuffs items are. Since not much technology is used, the specifications of the products is easier than copying. Recently though, there is some achievement with global manufacturers to try to end product profile feature has shifted. Vat dyes, specialty products, as always have performed an important function as working with technology. Reactive dyes now companies are focusing on high-end segment. Tilt the package now only solution is changing the supply of paint products. More important innovation, production range, quality and environment-friendly products are. Equipment manufacturers are collaborating with manufacturers to provide integrated solutions rather than products.

Financial Global Industry has revised the pattern of application of dyestuff and policies revolutionized the Indian stocks markets. Middle and small scale sector in the 1980s to the excise duty concessions generate many units in Maharashtra and Gujarat. At one point in time, there are about 1,000 units in unorganized sector, most of them located in Gujarat and Maharashtra were with.

However, since the 1990s, there excise duty rates applicable to the organized sector has seen decreases in the running. In 1993-94, 25 per cent, excise duty rates had declined by 20 per cent in 1994-95 and 18 per cent in 1997-98 and further to 16 percent have reduced these rates.

This reduction in duty rates continue unorganized sector competitive edge smoothened. High product range, technology and marketing with access to the organized sector, was able to increase their market share. But the more significant changes many restrictions on German dyestuffs, local pollution control laws have gained through the introduction of. German law has enabled the organized sector, unorganized sector by many in the 20 banned amines based on the colors to regulate the building went out. The local pollution laws, which effluent treatment plants established, and in the unorganized sector companies need to drive the mixture was.

Capacity and the production of dyes and dye stuff 54,000 metric tons and 26,000 metric tons in 2003-04. Capacity and the production of dyes and dye stuff 54,000 metric tons and 26,000 metric tons in 2003-04 was accordingly. Major share in the dyestuff producing small units offer the large units producing dyestuff intermediate focus.

Disperse and reactive dyes in the country represent the largest product categories covered about 45 percent dyestuff consumption. In the long run, these two fields of disperse dyes dyestuff market led to possibly the greatest contribution will be followed by reactive dyes. These two sections to hold the biggest share in the dyestuff textile and synthetic fiber consumption will lead. VAT volume is expected to prove healthy growth in the future.

Export and Import of Dyestuffs

Year 2004-2005 the export of dyestuff industry has touched the $ 1109000000. Exports of dyestuffs in the year 2000-01 reached Rs. 2365 crore and a total of dyestuffs from about 5 per cent of world trade. The main markets for Indian dyestuffs EU, U.S., Indonesia, Hong Kong, South Korea and to Egypt. The following table during the last few years, data export and imports of dyestuff.

Technology

Dyestuff production technology for large-scale changes relatively simple (direct azo) sophisticated (disperse and vat) to colors. The fact that technology is available locally, despite most of it is out dated. Shock front is the fact that the nature of the process batch to batch is different, so complex, the process is complicated management standards.

Dyestuff industry in a big way and this is one of polluting industries to shut them down at the international level or change the units has led to emerging economies. Most of the international producers China, India, Indonesia, Korea, Taiwan and Thailand as technology has shifted to developing countries. Capacity building is the change in the industry as a high cost and low back is going to work. Batch processing also a labor-intensive industry formulates. Therefore, increases the competitiveness of developing economies is one.

However, in the past decade, Indian industry has grown in terms of technology and production.

Restructuring

The Indian dyestuff industry which began a couple of years ago is still in progress restructuring. Movement market leader Colour - Chem Ltd. was started by Dystar India Limited also came with a toll manufacturing agreement there are other systems which use manufacturing facilities to improve the capacity and will also improve export performance have been market.

Ciba India and market polyester and cellulose colors IDI has signed an agreement. IDI also dyes and pigments for the production and marketing began working with Ciba. Zeneca atic Atul Products Industries Ltd. has received 50 per cent acquisition of shares and bass, working with Germany to begin construction of its 50 per cent market vat dyes.

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